At Kibler’s Longrifles, we build flintlock rifle kits that reflect a deep respect for historical accuracy and craftsmanship. For many years, our company has provided builders with the tools to create traditional firearms that follow 18th-century design. From first-time builders to experienced gunsmiths, people trust our kits for their precision, ease of assembly, and faithful attention to original patterns.

Behind our work is Jim Kibler, whose passion and dedication shape everything we do. Over the decades, he studied original rifles, learned directly from some of the most respected names in the field, and developed new methods to produce parts that meet historical and functional standards. His background as a custom builder continues to guide how we design and manufacture every kit.

In this article, we want to share Kibler’s story. You’ll learn how we started, what we believe in, and why that commitment still drives every project we take on.

Decades of Learning from Originals and the People Who Preserve Them

Jim Kibler’s experience with traditional long rifles began more than 35 years ago. At the time, resources were limited. He started by studying books and seeking out any opportunity to see original rifles in person. Local gun shows occasionally had pieces on display, but access was rare. Most of his learning came through close reading, observation, and repeated practice.

That changed as Jim became more involved in the long rifle community. He began taking classes, attending shows, and connecting with others who had a passion for early American firearms. One of the most important relationships formed during this time was with Wallace Gusler.

Wallace was the first gunsmith at Colonial Williamsburg and played a major role in reviving 18th-century gunmaking using period-correct techniques. He became a mentor to Jim and was generous with both knowledge and encouragement. Wallace recognized Jim’s potential early on and helped guide his learning in those formative years.

Wallace Gusler can be seen featured in the following instructional video from the 1960s titled "The Gunsmith of Williamsburg":

Mentorship became a key part of Jim’s growth. He did not learn alone. He built relationships with collectors, craftsmen, and instructors who were willing to answer questions, share tools, and even loan valuable original rifles for hands-on study. That level of trust and reputation came from the seriousness and care he brought to his work. The people in this community helped shape Jim’s understanding of rifle design and construction. Their willingness to teach and share had a lasting impact.

Today, Jim continues to learn from the same sources. He purchases original rifles when possible, attends shows where he can examine historical pieces up close, and works with high-resolution photo collections like those from the Kentucky Rifle Association. These images document small details and allow for precise reference. He also draws from the large amount of information now available through online auctions, archives, and museum databases.

This long path of study, mentorship, and hands-on learning is at the foundation of everything we build at Kibler’s. Jim’s experience is more than time spent in the shop. It is years of focused effort, guided by those who came before him and driven by the same passion he brings to each new project.

Design Philosophy Rooted in Accuracy and Practicality

Our goal at Kibler’s is to create kits that reflect the look and feel of original 18th-century firearms while meeting the needs of modern builders. Every design choice is made with historical accuracy in mind.

We study original rifles, measure their features, and apply what we learn to each new kit. At the same time, we recognize that some elements of historical firearms need to be adjusted for modern use. 

We do not compromise where it matters, but we also make thoughtful improvements where they are needed. Jim honors the designs and stories of the craftsmen that came before him while also making a firearm that can be passed down (and remain functional with care) for generations.

Jim Kibler designs each kit as if it were a custom rifle. His background as a one-at-a-time builder guides every part of our process. We could take shortcuts that most people would never notice, but we choose not to. Instead, we bring collector-quality heirlooms to the everyday working people who deserve to take part in making the rifles that made America.

Here are key parts of our design approach:

• Every kit begins with close study of original rifles or trusted reference materials
• We focus on historical accuracy but adjust features that impact comfort or function
• A rifle must look right. If a feature appears awkward or poorly shaped, we refine it
• Sight alignment, balance, and stock shape are tested for practical shooting use
• Some features from original rifles are improved to suit modern day building and shooting
• Rifles with more historical variation allow room for thoughtful interpretation while keeping true to the period

We make decisions with care. Our aim is not just to recreate history but to support builders with kits that perform well, look right, and stay true to the craft.

From Concept to Production: A Process Grounded in Craft

Each Kibler kit begins as an idea based on a historical rifle. That idea is shaped by original examples we study in person, through high-quality photographs, or from pieces in our own collection. From the beginning, the goal is to stay as true to the original as possible while making a kit that is precise, consistent, and practical to build.

Jim Kibler builds every part of a new rifle digitally. Using CAD software, he creates full models of each component. This process is difficult because the original rifles were made entirely by hand and often have organic, irregular shapes. Translating those forms into machine-ready designs takes time and patience.

We test these designs using 3D printed parts. These prints help us understand how each shape feels and fits before any wood or metal is cut. Once the model is refined, we move to the manufacturing stage.

Here is how that process works:

• Select a rifle or original reference to guide the design
• Build the rifle digitally using CAD software, part by part
• 3D print test parts to evaluate shape, size, and feel
• Choose the best machines and cutting strategies for each part
• Use CAM software to generate tool paths for production
• Produce sample parts and test for fit, accuracy, and finish
• Refine until results meet the same standard as a custom-built rifle

Each new kit takes between 1,500 and 2,000 man-hours to complete. That includes digital design, physical testing, machine programming, and production. We continue to improve this process with better tools, thoughtful iteration, and investment in new equipment.

Our aim is always the same. Take a rifle from history and make it easily buildable today, without losing the quality or care that defined it in the past.

Impact, Community, and the Future of the Craft

At Kibler’s, we believe in more than just producing rifle kits. We want to support the wider community of builders and help keep the tradition of American long-rifle making alive. Our kits provide a way for people to build historically accurate firearms without needing years of training or a full workshop. This has opened the door for new builders who want to take part in the craft but may not have had the means to start.

By improving access, we have helped grow the community. Many of our customers begin with no prior experience. After finishing their first kit, they often become more involved. They build more rifles, connect with other makers, and join associations that support this work. With each build, they learn more about the history and techniques that define this tradition.

The Kentucky Rifle Association and the Contemporary Long Rifle Association have both played a major role in preserving and teaching the craft. The KRA focuses on original firearms and offers resources like high-resolution photo collections that help guide accurate reproduction. Membership is more selective, but the group’s work in documentation and education is unmatched. The CLA, which has traditionally focused on custom builders, is now expanding its reach. It has begun recognizing kit building as part of the future of the craft and is including more content and events that welcome new builders. Both groups support mentorship, knowledge sharing, and historical awareness.

Our team continues to invest in new product development, better production methods, and faster design workflows. We are also expanding our educational resources to support builders at every level. Check out the videos on our YouTube channel to learn more.

Not everyone welcomes change, but those who value growth understand what is at stake. Keeping this craft alive means helping more people become part of it. That is what we work for every day.

What Drives Us Forward

At Kibler’s Longrifles, our goal is to preserve the craft of American long rifle building while making it accessible to more people. Everything we produce is guided by a respect for history, a focus on quality, and a commitment to helping others build something lasting. From our black powder muzzleloader kits to the tools and hardware we offer, each product is designed to support builders at every step. Whether you are starting your first kit or refining your skills, we want your experience to be rewarding and accurate to the tradition.

You can see our work in progress, explore customer builds, and learn tips by following us on Instagram, Facebook and Youtube.

Our work is built on a foundation of care, precision, and respect for the history of American gunmaking. We invite you to join us and be part of that legacy.